Application of the Poka Yoke Method in the Mix Packing Part Process to Control the Amount of Flow Out

Much Djunaidi, Nadari Octaviani Pahlevi

Abstract


One of the activities of the Karawang ADM Engine Plant in component export is to mix part packing, which is the process of combining several component parts with a certain quantity box into one pallet. This is done to streamline delivery to the destination country. This research was conducted to analyze problems and make improvements in order to achieve the target of zero flow out with the Poké Yoke approach, to design processes or tools so that errors do not occur or at least can be detected or corrected. The flow out occurs when the clip hose part separates from the module and the part way brake actuator is left in the consumable area. Identify the problem using why analysis and the main factors that cause the flow out of man, methods, and environment factors. Some improvement ideas based on Poké Yoke ideas are presented at the end.


Keywords


mixed packing; multiple parts; flow out; poka yoke

References


Diedrich, F., Jansen, K. (2007). “Faster and simpler approximation algorithms for mixed packing and covering problems.” Theoretical Computer Science, 377 (1-3), 181–204. https://doi.org/10.1016/j.tcs.2007.02.064

Hartini, S., Bagus A.F. (2010). “Standardisasi Tata Letak Mesin dengan Metode Poka Yoke Untuk Mereduksi Breakdown Mesin dan Cacat Botol.” Jurnal Standarisasi, 12 (1), 99-100.

Hudori, M., Josafat, M.S. (2017). “Poka Yoke untuk Pembuatan Palet Package Information di Bagian Shipping.” Industrial Engineering Journal, 6 (1), 17.

Lees, S. (1981). “A mixed packing model for bone collagen.” Calcified Tissue International, 33, 591–602. https://doi.org/10.1007/BF02409497

Munir, T.M., Adi P., Hardjono. (2012). “Optimalisasi Stuffing Dalam Terhadap Kelancaran Pemuatan Peti Kemas Ke Kapal Di Depo Peti Kemas Tanjung Tembaga PT. Meratus Line Surabaya.” Jurnal Aplikasi Pelayaran dan Kepelabuhan. 3 (1), 12.

Nazlina (2005). “Studi Pengendalian Jumlah Cacat Dengan menggunakan Metode Poka Yoke di PT. Morawa Electric Transbuana.” Jurnal Sistem Teknik Industri, 6 (4), 1-2.

Prabowo, A., Heriyanto (2013). “Analisis Pemanfaatan Buku Elektronik (e-Book) Oleh Pemustaka Di Perpustakaan Sma Negeri 1 Semarang.” Jurnal Ilmu Perpustakaan, 2 (2), 5.

Putri, D.R., Wiwik, H. (2019). Zero Defect Pada Produksi Kantong Kraft Melalui Metode Poka Yoke Di Pt. Industri Kemasan Semen Gresik. Jurnal MEBIS (Manajemen dan Bisnis). 4(1): 48.

Singh, P., Archana, N. (2017). “Optimization of Supply Chain System by Implementing Milk Run Logistics Method - An Implementation Paper.” International Journal of Innovative Research in Science, Engineering and Technology, 6 (4), 5490.

Thareja, P. (2016). “Poka Yoke: Poking into Mistakes for Total Quality!” Omni Science: A Multi-disciplinary Journal, 6 (2), 2.

Ustriaji, F. (2016). “Analisa Daya Saing Komoditi Ekspor Unggulan Indonesia di Pasar Internasional.” Jurnal Ekonomi Pembangunan, 14(2), 150.

Young, N.E. (2001). "Sequential and parallel algorithms for mixed packing and covering," Proceedings 42nd IEEE Symposium on Foundations of Computer Science, Newport Beach, CA, USA, 2001, pp. 538-546. https://doi.org/10.1109/sfcs.2001.959930

Zhang, A. (2014). “Quality Improvement Through Poka-Yoke: From Engineering Design to Information System Design.” International Journal of Six Sigma and Competitive Advantage, 8 (2), 14.

Zhang, M., Shen, J., Ma, S., Liu, D. (2014). “Study on Mixed Packing of Flotation Column.” Proceedings of the 2014 International Conference on Mechatronics, Electronic, Industrial and Control Engineering (MEIC-14). November 2014. https://doi.org/10.2991/meic-14.2014.10




DOI: https://doi.org/10.31315/opsi.v14i1.4476

Refbacks

  • There are currently no refbacks.


Bookmark and Share


Sekretariat :
Jurusan Teknik Industri
FTI UPN "Veteran" Yogyakarta
d.a Jalan Babarsari 2 Tambakbayan Yogyakarta 55281
Telp. (0274) 486256
Website http://jurnal.upnyk.ac.id/index.php/opsi
email : jurnal.opsi@upnyk.ac.id

 

indexed by:

 
 
 


Lisensi Creative Commons
This work is Licensed Under a Creative Commons Attribution 4.0 International license.

View My Stats