Simulation of Biodiesel Production from Waste Cooking Oil Using Methanol-Activated CaO Recycling Catalyst: Kinetic and Techno-Economic Evaluation

Authors

  • Jabosar Ronggur Hamonangan Panjaitan Chemical Engineering Program, Institut Teknologi Sumatera, Lampung 35365, Indonesia

DOI:

https://doi.org/10.31315/eksergi.v23i1.15839

Keywords:

biodiesel, simulation, techno-economics, CaO

Abstract

Waste cooking oil is a food industry waste product that can be converted into biodiesel as an alternative fuel. The use of heterogeneous base catalysts such as commercial CaO offers advantages in biodiesel production due to its reusability. This study investigated biodiesel production from waste cooking oil using commercial CaO catalyst through simulations to evaluate kinetics and techno-economics of its production at plant scale. The simulations used in this study were divided into three process schemes. Scheme 1 was a scheme without CaO catalyst recycling, Scheme 2 was a scheme with 3x recycling of the commercial CaO catalyst, and Scheme 3 was a scheme with 10x recycling of the commercial CaO catalyst. The results showed that the recycling process of commercial CaO catalyst used affects the conversion value of waste cooking oil into biodiesel. Lower reaction conversion was obtained with increasing amounts of recycled commercial CaO catalyst. The highest conversion of waste cooking oil to biodiesel achieved in this study was 92.84% from scheme 1. Based on the techno-economic evaluation, scheme 1 was the most profitable compared to the other schemes, with a net present value of US$34,652,659. Schemes 2 and 3 had lower net present values ​​due to the increase in total capital investment and operational costs for recycling commercial CaO compared to scheme 1. Meanwhile, based on CaO catalyst requirements, scheme 3 had the lowest CaO requirement which was 3.06 tons/year.

References

Al-sakkari, E. G., Mohammed, M. G., Elozeiri, A. A., Ismail, I., & Ashour, I. (2020). Comparative Technoeconomic Analysis of Using Waste and Virgin Cooking Oils for Biodiesel Production Summary of Process Designs. Frontiers in Energy Research, 8(December), 1–13. https://doi.org/10.3389/fenrg.2020.583357

Awogbemi, O., & Desai, D. A. (2025). Application of computational technologies for transesterification of waste cooking oil into biodiesel. Biomass and Bioenergy, 194(December 2024), 107620. https://doi.org/10.1016/j.biombioe.2025.107620

Basumatary, S. F., Brahma, S., Hoque, M., Das, B. K., Selvaraj, M., Brahma, S., & Basumatary, S. (2023). Advances in CaO-based catalysts for sustainable biodiesel synthesis. Green Energy and Resources, 1(3), 100032. https://doi.org/10.1016/j.gerr.2023.100032

Budiman Abdurakhman, Y., Adi Putra, Z., Bilad, M. R., Md Nordin, N. A. H., & Wirzal, M. D. H. (2018). Techno-economic analysis of biodiesel production process from waste cooking oil using catalytic membrane reactor and realistic feed composition. Chemical Engineering Research and Design, 134, 564–574. https://doi.org/10.1016/j.cherd.2018.04.044

Caporusso, A., Radice, M., Biundo, A., Gorgoglione, R., Agrimi, G., & Pisano, I. (2025). Waste cooking oils as a sustainable feedstock for bio-based application: A systematic review. Journal of Biotechnology, 400(February), 48–65. https://doi.org/10.1016/j.jbiotec.2025.02.003

Echemi. (2025). Methanol International Price. https://www.echemi.com/pip/methanol-reagent-pd20150901274.html

ESDM. (2025a). Peraturan Menteri Energi dan Sumber Daya Mineral Republik Indonesia Nomor 5 Tahun 2025.

ESDM. (2025b). Besaran Harga Indeks Pasar Bahan Bakar Nabati Jenis Biodiesel Bulan September 2025.

Gebremariam, S. N., & Marchetti, J. M. (2018). Biodiesel production through sulfuric acid catalyzed transesteri fi cation of acidic oil : Techno economic feasibility of di ff erent process alternatives. 174(August), 639–648. https://doi.org/10.1016/j.enconman.2018.08.078

Jansri, S., Ratanawilai, S. B., Allen, M. L., & Prateepchaikul, G. (2011). Kinetics of methyl ester production from mixed crude palm oil by using acid-alkali catalyst. Fuel Processing Technology, 92(8), 1543–1548. https://doi.org/10.1016/j.fuproc.2011.03.017

Joshi, S., Hadiya, P., Shah, M., & Sircar, A. (2019). Techno-economical and Experimental Analysis of Biodiesel Production from Used Cooking Oil. BioPhysical Economics and Resource Quality, 4(1), 0. https://doi.org/10.1007/s41247-018-0050-7

Kawashima, A., Matsubara, K., & Honda, K. (2009). Acceleration of catalytic activity of calcium oxide for biodiesel production. Bioresource Technology, 100(2), 696–700. https://doi.org/10.1016/j.biortech.2008.06.049

Lee, J., Lee, B., Sik, Y., & Lim, H. (2020). Preliminary techno-economic analysis of biodiesel production over solid- biochar. Bioresource Technology, 306(January), 123086. https://doi.org/10.1016/j.biortech.2020.123086

Lopresto, C. G., De Paola, M. G., & Calabrò, V. (2024). Importance of the properties, collection, and storage of waste cooking oils to produce high-quality biodiesel – An overview. Biomass and Bioenergy, 189(July). https://doi.org/10.1016/j.biombioe.2024.107363

Mwamba, B. W., Brobbey, M. S., Maritz, R. F., Leodolff, B., Peters, S., Teke, G. M., & Mapholi, Z. (2025). Valorising Waste Cooking Oil and Citrus Peel Waste for Sustainable Soap Production: A Techno-Economic and Environmental Life Cycle Assessment Study. Waste and Biomass Valorization, 0123456789. https://doi.org/10.1007/s12649-025-03048-y

Oueda, N., Bonzi-coulibaly, Y. L., & Ouédraogo, I. W. K. (2017). Deactivation Processes , Regeneration Conditions and Reusability Performance of CaO or MgO Based Catalysts Used for Biodiesel Production — A Review. 94–122. https://doi.org/10.4236/msa.2017.81007

Peters, M. S., Timmerhaus, K. D., & West, R. E. (2003). Plant design and economics for chemical engineers (5 Edition). McGraw-Hill.

Prasertsit, K., Phoosakul, P., & Sukmanee, S. (2014). Use of calcium oxide in palm oil methyl ester production. Songklanakarin Journal of Science and Technology, 36(2), 195–200.

Rahman, A., Oktaufik, M. A. M., Sasongko, T. W., Guntoro, I., Soedjati, D., Abbas, N., Rahman, A., Ulfah, F., Widiarto, A., Siswanto, Dharmawan, Trihadi, S. E. Y., Kusrestuwardani, Prihatin, A. L., Hadi, A., Indrijarso, S., Rahardjo, P., Barkah, A., Febijanto, I., & Sasongko, N. A. (2025). Current scenario and potential of waste cooking oil as a feedstock for biodiesel production in Indonesia: Life cycle sustainability assessment (LCSA) review. Case Studies in Chemical and Environmental Engineering, 11(December 2024). https://doi.org/10.1016/j.cscee.2024.101067

Saetiao, P., Kongrit, N., Cheng, C. K., Jitjamnong, J., Direksilp, C., & Khantikulanon, N. (2023). Catalytic conversion of palm oil into sustainable biodiesel using rice straw ash supported-calcium oxide as a heterogeneous catalyst: Process simulation and techno-economic analysis. Case Studies in Chemical and Environmental Engineering, 8(July), 100432. https://doi.org/10.1016/j.cscee.2023.100432

Sayed, M. A., Ahmed, S. A., Othman, S. I., Allam, A. A., Al Zoubi, W., Ajarem, J. S., Abukhadra, M. R., & Bellucci, S. (2023). Kinetic, Thermodynamic, and Mechanistic Studies on the Effect of the Preparation Method on the Catalytic Activity of Synthetic Zeolite-A during the Transesterification of Waste Cooking Oil. Catalysts, 13(1). https://doi.org/10.3390/catal13010030

Ziyai, M. R., Mehrpooya, M., Aghbashlo, M., Omid, M., Alsagri, A. S., & Tabatabaei, M. (2019). Techno-economic comparison of three biodiesel production scenarios enhanced by glycerol supercritical water reforming process. International Journal of Hydrogen Energy, 44(33), 17845–17862. https://doi.org/10.1016/j.ijhydene.2019.05.017

Downloads

Published

2026-01-16

How to Cite

Panjaitan, J. R. H. (2026). Simulation of Biodiesel Production from Waste Cooking Oil Using Methanol-Activated CaO Recycling Catalyst: Kinetic and Techno-Economic Evaluation . Eksergi, 23(1), 23–31. https://doi.org/10.31315/eksergi.v23i1.15839

Issue

Section

Artikel