Thermodynamic Efficiency Analysis of ORC-VCR Ship Cooling Systems with Low-GWP Fluids Based on Ship Engine Waste Heat
DOI:
https://doi.org/10.31315/eksergi.v23i2.16589Keywords:
Thermodynamic, ORC-VCR, GWP Fluid, COP, EfficiencyAbstract
The growing demand for efficient onboard air-conditioning systems has encouraged the exploration of alternative energy recovery approaches in maritime operations. In this context, the present work evaluates a hybrid ORC-VCR system that harnesses waste heat from engine exhaust gases and cooling water circuits to support shipboard climate control. A comprehensive thermodynamic framework is established to assess and compare the operational performance of three working fluids: R601, R1233zd, and R1234ze. To enhance overall system effectiveness, an optimization analysis is carried out to evaluate various working fluids and define the operating parameters that enable the highest achievable efficiency. The analysis considers key parameters, including heat source temperature, condensing temperature, as well as hot water mass flow rate levels. Analysis outcomes demonstrate that variations in working fluid selection lead to significant differences in overall efficiency and operational performance parameters. Among the fluids evaluated, R1234ze demonstrates the highest overall performance under the examined operating conditions. In addition, system performance metrics, including output capacity and coefficient of performance, are substantially governed by variations in heat source temperature and condensing conditions. Adjustment of the hot water flow rate effectively controls the evaporator temperature, contributing to system optimization. In summary, performance assessment results indicate that R1234ze offers the greatest efficiency, making it the optimal choice for implementation in the proposed shipboard waste heat recovery system.
References
Aphornratana, S., & Sriveerakul, T. (2010). Analysis of a combined Rankine-vapour-compression refrigeration cycle. Energy Conversion and Management, 51(12), 2557–2564. https://doi.org/10.1016/j.enconman.2010.04.016
Bahrami, M., Pourfayaz, F., & Kasaeian, A. (2022a). Low global warming potential (GWP) working fluids (WFs) for Organic Rankine Cycle (ORC) applications. In Energy Reports (Vol. 8, pp. 2976–2988). Elsevier Ltd. https://doi.org/10.1016/j.egyr.2022.01.222
Bahrami, M., Pourfayaz, F., & Kasaeian, A. (2022b). Low global warming potential (GWP) working fluids (WFs) for Organic Rankine Cycle (ORC) applications. In Energy Reports (Vol. 8, pp. 2976–2988). Elsevier Ltd. https://doi.org/10.1016/j.egyr.2022.01.222
Bilir Sag, N., & Isik, M. (2025). Performance Analysis of a Novel Directly Combined Organic Rankine Cycle and Dual-Evaporator Vapor Compression Refrigeration Cycle. Applied Sciences (Switzerland), 15(15). https://doi.org/10.3390/app15158545
Cihan, E., & Kavasogullari, B. (2017). Energy and exergy analysis of a combined refrigeration and waste heat driven organic Rankine cycle system. Thermal Science, 21(6), 2621–2631. https://doi.org/10.2298/tsci150324002c
Ferdyson, F., Kiono, B. F. T., & Sutaryo, S. (2025). Analisis Energi dan Eksergi Sistem Rankine Organik Dan Sistem Refrigerasi Kompresi Uap Yang Terintegrasi. Briliant: Jurnal Riset Dan Konseptual, 10(2), 466–480. https://doi.org/10.28926/briliant.v10i2.2236
González, J., Llovell, F., Garrido, J. M., & Quinteros-Lama, H. (2023). Selection of a suitable working fluid for a combined organic Rankine cycle coupled with compression refrigeration using molecular approaches. Fluid Phase Equilibria, 572. https://doi.org/10.1016/j.fluid.2023.113847
Hu, B. (2018). Thermodynamic Analysis of a Rankine Cycle Powered Refrigeration System Using Mid-Low Temperature Geothermal Sources. IOP Conference Series: Earth and Environmental Science, 170(4). https://doi.org/10.1088/1755-1315/170/4/042094
Hu, B., Guo, J., Yang, Y., & Shao, Y. (2022). Performance analysis and working fluid selection of organic Rankine steam compression air conditioning driven by ship waste heat. Energy Reports, 8, 194–202. https://doi.org/10.1016/j.egyr.2022.01.094
International Maritime Organization. (2020). Fourth IMO GHG Study.
Khatoon, S., Almefreji, N. M. A., & Kim, M. H. (2021). Thermodynamic study of a combined power and refrigeration system for low-grade heat energy source. Energies, 14(2). https://doi.org/10.3390/en14020410
Kulkarni, S., Chavali, S., & Dikshit, S. (2023). A review on analysis of Vapour Compression Refrigeration System (VCRS) for its performance using different ecofriendly refrigerants and nanofluids. Materials Today: Proceedings, 72, 878–883. https://doi.org/10.1016/j.matpr.2022.09.085
Li, H., Bu, X., Wang, L., Long, Z., & Lian, Y. (2013). Hydrocarbon working fluids for a Rankine cycle powered vapor compression refrigeration system using low-grade thermal energy. Energy and Buildings, 65, 167–172. https://doi.org/10.1016/j.enbuild.2013.06.012
Lu, B., Liu, Y., Zhai, X., Zhang, L., & Chen, Y. (2024). Design and Experimental Study of 50 kW Ocean Thermal Energy Conversion Test Platform Based on Organic Rankine Cycle. Journal of Marine Science and Engineering, 12(3). https://doi.org/10.3390/jmse12030463
Mariani, A., Morrone, B., Laiso, D., Prati, M. V., & Unich, A. (2022). Waste Heat Recovery in a Compression Ignition Engine for Marine Application Using a Rankine Cycle Operating with an Innovative Organic Working Fluid. Energies, 15(21). https://doi.org/10.3390/en15217912
Masson-Delmotte, V., Zhai, P., Chen, Y., Goldfarb, L., Gomis, M. I., Matthews, J. B. R., Berger, S., Huang, M., Yelekçi, O., Yu, R., Zhou, B., Lonnoy, E., Maycock, T. K., Waterfield, T., Leitzell, K., & Caud, N. (2021). Climate change 2021 : the physical science basis : Working Group I contribution to the Sixth Assessment Report of the Intergovernmental Panel on Climate Change. www.ipcc.ch
Molés, F., Navarro-Esbrí, J., Peris, B., Mota-Babiloni, A., & Kontomaris, K. (2015). Thermodynamic analysis of a combined organic Rankine cycle and vapor compression cycle system activated with low temperature heat sources using low GWP fluids. Applied Thermal Engineering, 87, 444–453. https://doi.org/10.1016/j.applthermaleng.2015.04.083
Ng, C., Tam, I. C. K., & Wetenhall, B. (2022). Waste Heat Source Profiles for Marine Application of Organic Rankine Cycle. Journal of Marine Science and Engineering, 10(8). https://doi.org/10.3390/jmse10081122
Pektezel, O., & Acar, H. I. (2019). Energy and exergy analysis of combined organic rankine cycle-single and dual evaporator vapor compression refrigeration cycle. Applied Sciences (Switzerland), 9(23). https://doi.org/10.3390/app9235028
Pesyridis, A., Asif, M. S., Mehranfar, S., Mahmoudzadeh Andwari, A., Gharehghani, A., & Megaritis, T. (2023). Design of the Organic Rankine Cycle for High-Efficiency Diesel Engines in Marine Applications. Energies, 16(11). https://doi.org/10.3390/en16114374
Saleh, B. (2016). Parametric and working fluid analysis of a combined organic Rankine-vapor compression refrigeration system activated by low-grade thermal energy. Journal of Advanced Research, 7(5), 651–660. https://doi.org/10.1016/j.jare.2016.06.006
Saleh, B. (2018). Energy and exergy analysis of an integrated organic Rankine cycle-vapor compression refrigeration system. Applied Thermal Engineering, 141, 697–710. https://doi.org/10.1016/j.applthermaleng.2018.06.018
Seo, J. B., Lee, H., & Han, S. J. (2024). A Design Optimization of Organic Rankine Cycle Turbine Blades with Radial Basis Neural Network. Energies, 17(1). https://doi.org/10.3390/en17010026
Sha, H., Yu, H., Ma, Q., Yang, Y., Feng, Y., & Luo, S. (2025). Investigation of lifelong learning methods with elastic weight consolidation (EWC) for low-temperature ORC scroll expander modeling. Applied Thermal Engineering, 278. https://doi.org/10.1016/j.applthermaleng.2025.127359
Sun, W., Yue, X., & Wang, Y. (2017). Exergy efficiency analysis of ORC (Organic Rankine Cycle) and ORC-based combined cycles driven by low-temperature waste heat. Energy Conversion and Management, 135, 63–73. https://doi.org/10.1016/j.enconman.2016.12.042
Wahile, G. S., Malwe, P. D., & Kolhe, A. V. (2020). Waste heat recovery from exhaust gas of an engine by using a phase change material. Materials Today: Proceedings, 28, 2101–2107. https://doi.org/10.1016/j.matpr.2020.03.247
Wang, H., Peterson, R., & Herron, T. (2011). Design study of configurations on system COP for a combined ORC (organic Rankine cycle) and VCC (vapor compression cycle). Energy, 36(8), 4809–4820. https://doi.org/10.1016/j.energy.2011.05.015
Witanowski, Ł. (2024a). Multi-Objective Optimization of a Small-Scale ORC-VCC System Using Low-GWP Refrigerants. Energies, 17(21). https://doi.org/10.3390/en17215381
Witanowski, Ł. (2024b). Optimization of an Organic Rankine Cycle–Vapor Compression Cycle System for Electricity and Cooling Production from Low-Grade Waste Heat. Energies, 17(22). https://doi.org/10.3390/en17225566
Yang, M. H., Liu, M. C., & Yeh, R. H. (2024). Investigation of low-GWP working fluids as substitutes for R245fa in organic Rankine cycle application. Heliyon, 10(14). https://doi.org/10.1016/j.heliyon.2024.e34219
Yin, H., Hu, L., Li, Y., Gong, Y., Du, Y., Song, C., & Zhao, J. (2021). Application of orc in a distributed integrated energy system driven by deep and shallow geothermal energy. Energies, 14(17). https://doi.org/10.3390/en14175466
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Colin Steven Aruan, Fajri Ashfi Rayhan

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
Authors who publish with this journal agree to the following terms:
Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution-ShareAlike 4.0 International License(CC BY SA 4.0) that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).
Eksergi allows authors retain the copyright and full publishing rights without restrictions.




