Email this article 
Development of palm pool brondonal pick up tools to increase time efficiency by VDI 2221 method
Abstract
Koperasi Unit Desa (KUD) aims to improve the welfare of members by carrying out harvesting process activities in Lubuk Kembang Sari, Riau. The problem that often occurs is collecting oil palm fruit which is still done manually by bending or squatting. Previously there was a manual tool which had shortcomings in the form of the design of the chute section which was still less than optimal in the trajectory of throwing the brochures into the container, sometimes the brochures were thrown upwards instead of backwards into the reservoir. Another drawback is that when carrying tools if the distance is quite far then this process is a little difficult. The aim of this research is to develop a loose picker tool from existing design references to increase time efficiency.
The development of tools for picking up palm oil loose ends was carried out using the VDI (Verein Deuscher Ingenieure) 2221 method. Development using this method began with analyzing the shortcomings of existing tools and developing farmers' desires and needs for the specifications of new oil palm loose picking tools. After the design concept is created, the next step is to create a customized design using the user's body anthropometry, and the final step is to carry out trials on the palm oil harvester picking tool.
This research resulted in a new palm oil harvester tool that is capable of picking up palm oil stalks. The comparison between manual collection and the new tool is that the new tool can speed up the collection time by 28%. A time comparison was also made using the old tool with the new tool, it turns out that the new tool can speed up the time by 54%. Based on user satisfaction tests, the tool is easy for users to operate and is automatic.
Keywords: Palm oil fruit, manual tools, time efficiency, VDI 2221Full Text:
PDFReferences
Keputusan Menteri Pertanian Nomor 833, “Keputusan Menteri Pertanian Nomor 833 Tahun 2019,” no. l, 2019.
I. Rizkya Tarigan, K. Syahputri, and D. Endah Widyastuti, “Alat Pengumpul Brondolan Buah Untuk Meningkatkan,” Juitech, vol. 1, no. 2, pp. 80–85, 2017.
“Kupas Tuntas Agribisnis Kelapa Sawit - Maruli Pardamean - Google Books.” https://books.google.co.id/books/about/Kupas_Tuntas_Agribisnis_Kelapa_Sawit.html?id=Vf0xDwAAQBAJ&redir_esc=y (accessed Dec. 30, 2024).
M. R. Khalid, A. R. Shuib, and N. Kamarudin, “Mechanising oil palm loose fruits collection - A review,” J. Oil Palm Res., vol. 33, no. 1, pp. 1–11, 2021, doi: 10.21894/jopr.2020.0069.
Widia Citra and Yoga Nugroho, “Analysis of the Cost of Harvest Premium for Palm Oil Plantations Pt. Surya Panen Subur. 2 in Afdeling Bravo,” Int. J. Educ. Rev. Law Soc. Sci., vol. 3, no. 5, pp. 1536–1545, 2023, doi: 10.54443/ijerlas.v3i5.1041.
M. S. M. Kassim, W. I. W. Ismail, A. R. Ramli, and S. K. Bejo, “Oil palm fresh fruit bunches (FFB) growth determination system to support harvesting operation,” J. Food, Agric. Environ., vol. 10, no. 2, pp. 620–625, 2012.
D. S. Wulandari, Y. Maulana, I. Trianiza, I. Noor, and M. A. Ramadhan, “Desain Alat Penguntip Brondolan Kelapa Sawit Dengan Mekanisme Manual Menggunakan Metode Dfm ( Design For Manufacture ),” vol. 07, no. 02, pp. 298–310, 2024.
M. Z. Mohd Yusoff, “Loose Fruit Collector Machine in Malaysia: A Review,” Int. J. Eng. Technol. Sci., vol. 6, no. 2, pp. 65–75, 2019, doi: 10.15282/ijets.v6i2.2909.
L. Saulia, I. D. M. Subrata, and M. M. Yusuf, “Postural analysis in design evaluation of oil palm loose fruits collector machine,” IOP Conf. Ser. Earth Environ. Sci., vol. 1038, no. 1, 2022, doi: 10.1088/1755-1315/1038/1/012060.
Yuliyanto, A. Kuvaini, and A. Olga Yogantara, “Efektivitas Alat Pengutip Buah Kelapa Sawit Modifikasi pada Masa Tanaman Menghasilkan,” J. Citra Widya Edukasi, vol. 13, no. 1, pp. 95–100, 2021.
R. Dermawan and A. Wibowo, “Perancangan Mesin Pengupas Kulit Kentang Dengan Metode VDI 2221,” Sainstech J. Penelit. Dan Pengkaj. Sains Dan Teknol., vol. 33, no. 3, pp. 96–104, 2023, doi: 10.37277/stch.v33i3.1737.
K. . D. : Göhlich , D ., Bender , B ., Fay , T ., & Gericke, “Product requirements specification process in product development,” Proc. Des. Soc., vol. 2459–2470, no. August, pp. 2459–2470, 2021.
S. D. E. Karl T. Ulrich, Product design and development. 2015.
T. Kurtoglu, A. Swantner, and M. I. Campbell, “Automating the conceptual design process: ‘From black box to component selection,’” Artif. Intell. Eng. Des. Anal. Manuf., vol. 24, no. 1, pp. 49–62, 2010, doi: DOI: 10.1017/S0890060409990163.
M. F. Antwi-Afari, H. Li, D. J. Edwards, E. A. Pärn, J. Seo, and A. Y. L. Wong, “Biomechanical analysis of risk factors for work-related musculoskeletal disorders during repetitive lifting task in construction workers,” Autom. Constr., vol. 83, pp. 41–47, 2017, doi: https://doi.org/10.1016/j.autcon.2017.07.007.
H. Birkhofer, U. Lindemann, and C. Weber, “A View on Design: The German Perspective,” J. Mech. Des., vol. 134, no. 11, Oct. 2012, doi: 10.1115/1.4007847.
H. Sadeghi Naeini, “Basics of Ergonomic Product Design Based on Psychology: An Integrated Approach to Art & Manufacturing,” Theor. Princ. Vis. Arts, vol. 4, no. 2, pp. 75–84, 2020, doi: 10.22051/jtpva.2020.27568.1113.
A. Realyvásquez-Vargas, K. C. Arredondo-Soto, J. Blanco-Fernandez, J. D. Sandoval-Quintanilla, E. Jiménez-Macías, and J. L. García-Alcaraz, “Work standardization and anthropometric workstation design as an integrated approach to sustainableworkplaces in the manufacturing industry,” Sustain., vol. 12, no. 9, pp. 1–22, 2020, doi: 10.3390/su12093728.
H. Rong, W. Liu, J. Li, and Z. Zhou, “Product innovation design process combined Kano and TRIZ with AD: Case study,” PLoS One, vol. 19, no. 3 March, pp. 1–22, 2024, doi: 10.1371/journal.pone.0296980.
D. A. Norman and R. Verganti, “Incremental and Radical Innovation: Design Research vs. Technology and Meaning Change,” in The Invisible Computer: Why Good Products Can Fail, the Personal Computer Is So Complex, and Information Appliances Are the Solution, vol. 30, no. 1, 2013.
Z. Bell et al., “A systematic scoping review of healthpromoting interventions for contact centre employees examined through a behaviour change wheel lens,” PLoS One, vol. 19, no. 3 March, pp. 1–18, 2024, doi: 10.1371/journal.pone.0298150.
J. Niu and Z. Li, “Using Three-Dimensional (3D) Anthropometric Data in Design BT - Handbook of Anthropometry: Physical Measures of Human Form in Health and Disease,” V. R. Preedy, Ed. New York, NY: Springer New York, 2012, pp. 3001–3013.
F. Bordbar and E. Treanor, “The Effectiveness of Website Design in Higher Education Recruitment,” pp. 21–27.
C. P. Leão, V. Silva, and S. Costa, “Exploring the Intersection of Ergonomics, Design Thinking, and AI/ML in Design Innovation,” Appl. Syst. Innov., vol. 7, no. 4, 2024, doi: 10.3390/asi7040065.
A. F. Helmy Almaz, “The impact of anthropometrics on the functional design of office furniture,” Int. Des. J., vol. 12, no. 5, pp. 21–30, 2022, doi: 10.21608/idj.2022.260291.
D. R.P. Cupu and N. Syamza, “Design of Disc on Disc Wear Test Equipment Using VDI 2221 Method,” J. Ocean. Mech. Aerosp. -science Eng., vol. 65, no. 3, pp. 100–106, 2021, doi: 10.36842/jomase.v65i3.255.
X. Hu et al., “Graph Model Based Bill of Material Structure for Coupling Product Development and Production Planning BT - Intelligent and Transformative Production in Pandemic Times,” 2023, pp. 593–605.
Sonika, Ved Pal, Naresh Chauhan, and Harish Kumar, “A review of the software testing tools,” Int. J. Sci. Res. Arch., vol. 12, no. 1, pp. 2387–2392, 2024, doi: 10.30574/ijsra.2024.12.1.1029.
M. L. Avadanei, S. Olaru, I. Dulgheriu, S. D. Ionesi, E. C. Loghin, and I. Ionescu, “A New Approach to Dynamic Anthropometry for the Ergonomic Design of a Fashionable Personalised Garment,” Sustain., vol. 14, no. 13, pp. 1–24, 2022, doi: 10.3390/su14137602.
S. Shit, D. K. Das, and D. N. Ray, “Design and Development of a Terrain Adaptive Mobile Robot,” in 2021 12th International Conference on Computing Communication and Networking Technologies (ICCCNT), 2021, pp. 1–6, doi: 10.1109/ICCCNT51525.2021.9580075.
DOI: https://doi.org/10.31315/opsi.v17i2.11793
Refbacks
- There are currently no refbacks.
Secretariat:
Industrial Engineering Department
Faculty of Industrial Engineering, UPN "Veteran" Yogyakarta
d.a Jalan Babarsari 2 Tambakbayan Yogyakarta 55281
Telp. (0274) 486256
Website http://jurnal.upnyk.ac.id/index.php/opsi
email : jurnal.opsi@upnyk.ac.id
indexed by:
 |  |  |  |
 |  |  |  |
 |
This work is Licensed Under a Creative Commons Attribution 4.0 International license.
View My Stats