Implementation of cleaner production in the refined sugar industry to reduce landfilling in waste management at sugar industry in Cilegon

Authors

  • Prio Utomo Department of Environmental Studies, Universitas Sultan Ageng Tirtayasa, Serang, Banten 42435, Indonesia
  • Fatah Sulaiman Department of Environmental Studies, Universitas Sultan Ageng Tirtayasa, Serang, Banten 42435, Indonesia
  • Juwarin Pancawati Department of Environmental Studies, Universitas Sultan Ageng Tirtayasa, Serang, Banten 42435, Indonesia

Keywords:

Refined sugar, zero landfill, Cleaner production

Abstract

Sugar Industry in this study  is a company located in Cilegon City, Banten Province, operating in the refined sugar industry. The objective of this study is threefold: first, to identify the flow of materials, products, and non-products in the refined sugar production process; second, to identify potential cleaner production alternatives applicable to the industry; and third, to determine the priority scale of cleaner production opportunities in the refined sugar industry. The research methods employed encompass a comprehensive array of approaches, including a thorough literature review, observational studies, environmental assessments, and comparative analyses. According to the findings of the research study, the total amount of waste generated in 2023 was 19,025.36 tons. Of this, 5,575.52 tons (29.3%) were landfilled, and 13,449.84 tons (70.7%) were reused by other industries. In 2024, the total waste generated was 16,579.35 tons, of which 16,568.44 tons were utilized by other industries as alternative fuel or alternative raw materials, and a mere 10.91 tons were sent to landfill. According to the 2024 data, a mere 0.07% of the total waste was landfilled, while a staggering 99.7% was reused by other companies. The implementation of cleaner production and zero-landfill principles has the potential to repurpose the waste generated.

References

[1] A. A. Sulaiman, M. Arsyad, A. Amiruddin, and T. T. Teshome, “New Trends of Sugarcane Cultivation Systems Toward Sugar Production on the Free Market : A Review,” AGRIVITA, vol. 45, no. 2, pp. 395–406, 2023.

[2] Rafiqi, O. K. Saidin, M. Y. Lubis, and E. Ikhsan, “Optimization of sustainable sugar industry towards food security,” IOP Conf. Ser. Earth Environ. Sci., vol. 782, no. 3, 2021, doi: 10.1088/1755-1315/782/3/032039.

[3] O. Sahu, “Assessment of sugarcane industry: Suitability for production, consumption, and utilization,” Ann. Agrar. Sci., vol. 16, no. 4, pp. 389–395, 2018, doi: 10.1016/j.aasci.2018.08.001.

[4] M. W. Atqiya, M. Handayani, and K. Budiraharjo, “Mimbar Agribisnis: Jurnal Pemikiran Masyarakat Ilmiah Berwawasan Agribisnis Analisis Nilai Tambah Produk Gula Cair di PT Gula Energi Nusantara Semarang Analysis of Added Value of Liquid Sugar Products in PT Gula Energi Nusantara Semarang,” vol. 10, no. 2, pp. 2477–2485, 2024.

[5] M. A. Heryanto, E. R. Suryatmana, D. Sosial, E. Pertanian, F. Pertanian, and U. Padjadjaran, “Dinamika Agroindustri Gula Indonesia : Tinjauan Analisis Pendahuluan Industri gula memiliki peran yang penting dan strategis bagi ekonomi masyarakat Indonesia sejak zaman penjajahan Belanda sampai dengan saat ini ( Arifin , 2008 ; Magfiroh et al ., 2017 ;,” vol. 5, pp. 194–210, 2020.

[6] R. W. Anwar, “Analisis Penerapan Produksi Bersih Pada Industri Nata De Coco,” Agroindustrial Technol. J., vol. 6, no. 2, pp. 134–149, 2022, doi: 10.21111/atj.v6i2.7579.

[7] J. P. Kushwaha, “A review on sugar industry wastewater : sources , treatment technologies , and reuse,” vol. 53, pp. 309–318, 2015, doi: 10.1080/19443994.2013.838526.

[8] A. D. Astuti, “Penerapan Produksi Bersih Di Industri Pemindangan Ikan Desa Bajomulyo Kecamatan Juwana, Pati,” J. Litbang Media Inf. Penelitian, Pengemb. dan IPTEK, vol. 11, no. 1, pp. 14–22, 2018, doi: 10.33658/jl.v11i1.56.

[9] H. Azzahro, N. S. Indrasti, and A. Ismayana, “Application of Cleaner Production in The Palm Oil Industry at PT YZ,” J. Teknol. Ind. Pertan., vol. 32, no. April, pp. 1–11, 2022, [Online]. Available: https://journal.ipb.ac.id/index.php/jurnaltin/article/view/42174

[10] R. Novianti, Y. Syaukat, and M. Ekayani, “Pengelolaan dan Analisis Nilai Tambah By-Products Industri Gula (Studi Kasus di Pabrik Gula Gempolkrep, Mojokerto, Jawa Timur),” J. Ilmu Pertan. Indones., vol. 26, no. 3, pp. 400–405, 2021, doi: 10.18343/jipi.26.3.400.

[11] F. Y. N. A. Achmad, “Tantangan Dan Peluang Implementasi Kebijakan Zero Waste Di Kota Baubau,” J. Publicuho, vol. 7, no. 1, pp. 212–223, 2024, doi: 10.35817/publicuho.v7i1.348.

[12] K. Selatan et al., “Evaluasi penerapan produksi bersih pada UMKM tempe di Kelurahan Guntung,” vol. 19, no. 2, pp. 500–508, 2025, doi: 10.21107/agrointek.v19i2.24465.

[13] R. P. Astutik, P. D. Septian, I. N. Andini, N. I. Fitriya, and D. O. Radianto, “Pengembangan Teknologi Ramah Lingkungan Untuk Pengolahan Limbah Padat Menuju Produksi Bebas Limbah,” Rumpun Ilmu Tek., vol. 2, no. 2, pp. 83–96, 2024, [Online]. Available: https://journal.aritekin.or.id/index.php/Venus/article/view/250%0Ahttps://journal.aritekin.or.id/index.php/Venus/article/download/250/251

[14] A. Khotijah, E. Novita, and D. Purbasari, “Conference : Analisis Kelayakan Penerapan Produksi Bersih di Agroindustri Kopi Wulan Berpotensi Indikasi Geografis ( Studi Kasus di Desa Tanah Wulan Kecamatan Maesan Kabupaten Bondowoso ) Kopi merupakan komoditas yang memiliki potensi ekspor dalam subsekt,” no. September, pp. 18–19, 2019.

[15] Y. Nadya, Yusnawati, and N. Handayani, “Analisis Produksi Bersih di UKM Pengolahan Tahu di Gampong Alue Nyamok Kec. Birem Bayeun Kab. Aceh Timur,” J. Teknol., vol. 12, no. 2, pp. 133–140, 2020, [Online]. Available: https://dx.doi.org/10.24853/jurtek.12.2.133-140

[16] R. Novasani, Y. C. W. Semnasti, M. C. P. I. Semnasti, and A. P. Semnasti, “Analisis Alternatif Penerapan Produksi Bersih Pada Salah Satu Industri Tahu Kediri Melalui Model Interaktif,” Waluyo Jatmiko Proceeding, vol. 16, no. 1, pp. 571–580, 2023, doi: 10.33005/wj.v16i1.83.

[17] K. O. Iwuozor, E. Chizitere, E. Joshua, S. Eshiemogie, P. E. Omuku, and A. George, “Valorization of Sugar Industry ’ s By-products : A Perspective,” Sugar Tech, 2022, doi: 10.1007/s12355-022-01143-1.

[18] S. Rahayu, A. B. Kusumah, S. Supriyadi, and W. O. Widyarto, “Optimization of Total Production of Refined Sugar From Raw Sugar Raw Materials and Supporting Raw Materials Using the Generate-And-Test Method at PT. DSI Banten,” J. Mach. Learn. Soft Comput., vol. 1, no. 2, p. 29, 2019, doi: 10.30656/jlmsc.v1i2.1677.

[19] T. P. Rahayu, “Kebijakan Pengelolaan Limbah Industri UMKM Produksi Makanan dan Minuman terhadap Lingkungan di Kota Palangkaraya The Policy of Industrial Waste Management for Food and Beverage Production MSMEs on the Environment in Palangkaraya City Abstrak,” 2021.

[20] R. S. Sari, “Penentuan Warna Pada Gula Kristal Rafinasi Dengan Metode Icumsa Untuk Jenis Gula R1 Dan R2 Pada Pt. Xyz,” J. Teknol. Pertan., vol. 13, no. 1, pp. 20–26, 2024, doi: 10.32520/jtp.v13i1.3177.

[21] H. H. Julia F.Sinuraya*, Esty Asriyana Suryana, Lidya Rahma Shaffitri, Sri Suharyono, “Kinerja Industri dan Dinamika Kebijakan Komoditas Gula Kristal Putih Nasional IndustryPerformance and Policy Dynamics of National White Crystal Sugar Commodity Julia F.Sinuraya * , Esty Asriyana Suryana, Lidya Rahma Shaffitri, Sri Suharyono, Hari Hermawan,” Indones. Sugar Res. J., vol. 4, no. 2, pp. 68–79, 2024.

[22] Y. Perdana, H. Susanto, and Y. S. Ekwandari, “Dinamika Industri Gula Sejak Cultuurstelsel Hingga Krisis Malaise Tahun 1830 - 1929,” Hist. J. Progr. Stud. Pendidik. Sej., vol. 7, no. 2, p. 227, 2019, doi: 10.24127/hj.v7i2.2117.

[23] A. P. Witari, G. L. Anggraini, and E. Ningsih, “Studi Kelayakan Pabrik Gula Rafinasi dengan Kapasitas 100000 ton/tahun melalui Analisa Ekonomi,” J. Ind. Process Chem. Eng., vol. 1, no. 1, p. 7, 2021, doi: 10.31284/j.joiche.2021.v1i1.2112.

[24] Amilatun Nur Rokhimah, Sigit Hadiantoro, and Duta Widya Nur Huda, “Analisis Perhitungan Kebutuhan Belerang Dan Gas So2 Pada Alat Tower Sulfitasi Nira Kental Dengan Kapasitas Giling 7800 Tcd,” DISTILAT J. Teknol. Separasi, vol. 9, no. 2, pp. 161–167, 2023, doi: 10.33795/distilat.v9i2.2697.

[25] U. Congge, S. Bahri, and N. Nurhidayat, “Efektivitas Sistem Controlled Landfill dalam Penanganan Sampah di Dinas Lingkungan Hidup dan Kehutanan Kabupaten Sinjai,” TheJournalish Soc. Gov., vol. 4, no. 2, pp. 190–194, 2023, doi: 10.55314/tsg.v4i2.476.

[26] R. R. Islami, A. D. Moelyaningrum, and K. Khoiron, “Analisis Sistem Pengelolaan Sampah Di Tempat Pemrosesan Akhir (TPA) Di Kabupaten Lumajang,” J. Kesehat. Lingkung. Indones., vol. 22, no. 2, pp. 179–188, 2023, doi: 10.14710/jkli.22.2.179-188.

[27] A. K. Awasthi et al., “Zero waste approach towards a sustainable waste management,” Resour. Environ. Sustain., vol. 3, no. January, p. 100014, 2021, doi: 10.1016/j.resenv.2021.100014.

[28] I. W. K. Suryawan and C. H. Lee, “Achieving zero waste for landfills by employing adaptive municipal solid waste management services,” Ecol. Indic., vol. 165, no. November 2023, p. 112191, 2024, doi: 10.1016/j.ecolind.2024.112191.

[29] P. Arsiwi, R. Setyaningrum, T. Talitha, and S. Ramdhani, “The organic waste management supply chain performance evaluation strategy uses an Interpretive Structural Modeling approach,” OPSI, vol. 17, no. 1, 2024.

[30] R. Setyaningrum and P. N. Sari, “Organic waste management based on supply chain management using arena simulation and macro ergonomics approach,”OPSI, vol. 16, no. 2, 2023.

[31] S. A. Putri, A. Witonohadi, and A. D. Akbari, “Production Process Improvement Design to Eliminate Waste in 428H Chain Products Using Lean Manufacturing at PT ABC Rancangan Perbaikan Proses Produksi untuk Mengeliminasi Waste pada Produk Rantai 428H Menggunakan Lean Manufacturing di PT ABC,” OPSI, vol. 15, no. 2, pp. 246–255, 2022.

[32] A. B. Sulistyo, N. P. Putra, H. Wijaya, and N. Hidayanti, “Improving implementation of occupational health and safety of construction company by Job Safety Analysis ( JSA ) method ( study case at PT Arto Moro Sentosa ),” OPSI, vol. 17, no. 1, 2024.

[33] T. Puspitasari et al., “Analysis of Potential Hazards and Control in PT XYZ ’ s Production Process with the HIRADC Method Analisis Potensi Bahaya dan Pengendalian pada Proses Produksi PT XYZ dengan Metode HIRADC,” OPSI, vol. 16, no. 1, pp. 11–15, 2023.

Downloads

Published

2026-07-30