Facility Layout Planning for Pyrolyzer Production Using Automated Layouts Design Program (ALDEP) Method
DOI:
https://doi.org/10.31315/opsi.v16i1.8745Keywords:
production system, facility layout, automated layouts design program (ALDEP), pyrolyzer, waste managementAbstract
One important factor to consider in increasing productivity in a company is the design of the facility layout. PT Hari Mukti Teknik is keen producing pyrolysis machine to contribute to addressing waste issue in Indonesia. Currently, the facility layout at the company is not suitable to produce pyrolizers as it was set up to produce industrial scale washing machines. To improve production efficiency, PT Hari Mukti Teknik needs facility layout that can be optimized for pyrolizers. The purpose of this study is to provide a layout design proposal for the pyrolysis machine manufacturing process to obtain an effective and efficient process. Here, we used ALDEP method to produce layouts based on consideration of the level of relationship between departments. There were 4 alternatives for the manufacturing and production and two alternative layouts for employee and office area. The design for new layout was selected based on the closeness relationship between the departments. An overall facility layout plan that is required for the production of pyrolysis machines is a building area the total of 1045 m² covering manufacturing, production, employee, office and parking space areas.
References
Adiyanto, O., & Paldo, M. R. (2019). Perancangan Tata Letak Fasilitas Produksi UKM Eko Bubut Menggunakan Metode Automated Layout Design Program (ALDEP). Teknoin, 25(2), 66–79.
Budianto, F., Halim, J., & Christine Sembiring, A. (2020). Redesigning Furniture Production Floors Using Systematic Layout Planning and ALDEP Method to Minimize Material Handling Costs. MECnIT 2020 - International Conference on Mechanical, Electronics, Computer, and Industrial Technology. https://doi.org/10.1109/MECnIT48290.2020.9166613
Derakhshan Asl, A., & Wong, K. Y. (2017). Solving unequal-area static and dynamic facility layout problems using modified particle swarm optimization. Journal of Intelligent Manufacturing, 28, 1317–1336.
Deshpande, V., Patil, N. D., Baviskar, V., & Gandhi, J. (2016). Plant Layout Optimization using CRAFT and ALDEP Methodology. Productivity Journal by National Productivity Council, 57(1).
Hadiguna, R. A., & Setiawan, H. (2008). Tata Letak Pabrik. Yogyakarta: Andi.
Hakim, I. M., & Istiyanti, V. (2015). Improvement of layout production facilities for a secondary packaging area of a pharmaceutical company in Indonesia using the CORELAP method. International Journal of Technology, 6(6), 1006–1016.
Hanum, B. (2021). Planning of Heavy Equipment Fabrication Plant Layout using CORELAP Software: A case study of Indonesia. International Journal of Engineering Research and Advanced Technology (Ijerat), 7(6), 12–21.
John, B., & E, J. J. (2013). Analysis and Simulation of Factory Layout using ARENA. International Journal of Science and Research Publication, 3(2).
John, B., James, J., & Rengaraj, R. M. (2013). Analysis and Optimization of Plant Layout using Relative Allocation of Facilities Technique. International Journal of Emerging Technology and Advanced Engineering, 3(8).
Krishnan, K. K., Jithavech, I., & Liao, H. (2009). Mitigation of risk in facility layout design for single and multi-period problems. International Journal of Production Research, 47(21). https://doi.org/10.1080/00207540802175337
Kusumaningsih, D. A., Azim, A. F., Albab, D. A. I. U., Hans, F. R., Korin, F., Pohan, R. N. A. M., … Rifai, A. P. (2022). Simulated Annealing untuk Perancangan Tata Letak Industri Furniture dengan Model Single dan Double Row Layout. Jurnal Media Teknik Dan Sistem Industri, 6(1), 60–67.
Manivel, M., & Sandeep, D. (2014). Layout Planning in a Pump Manufacturing Industry Using ARENA. International Journal of Scientific & Engineering Research, 5(5).
Putri, N. T., & Dona, L. S. (2019). Application of lean manufacturing concept for redesigning facilities layout in Indonesian home-food industry: A case study. The TQM Journal.
Stephens, M. P., & Meyers, F. E. (2013). Manufacturing facilities design and material handling. Purdue University Press.
Suhardini, D., & Rahmawati, S. D. (2019). Design and improvement layout of a production floor using automated layout design program (ALDEP) and CRAFT algorithm at CV. Aji Jaya Mandiri. IOP Conference Series: Materials Science and Engineering, 528(1). https://doi.org/10.1088/1757-899X/528/1/012062
Tompkins, J. A. (1996). Facilities Planning. United States of America: John Willey & Sons. Inc.
Tongur, V., Hacibeyoglu, M., & Ulker, E. (2020). Solving a big-scaled hospital facility layout problem with meta-heuristics algorithms. Engineering Science and Technology, an International Journal, 23(4), 951–959.
waste4change. (2020). Let’s Get to Know the Functions of Indonesia’s Waste Management Facilities: TPS, TPS 3R, TPST, and TPA!
Yunanto, T. B. C., Donoriyanto, D. S., & Tranggono, T. (2020). Rancangan Tata Letak Fasilitas Produksi Menggunakan Automated Layout Design Program Di Perusahaan Makanan. JUMINTEN, 1(3), 25–36.
Downloads
Published
Issue
Section
License
Authors who publish articles in this journal agree to the following conditions:
- Copyright remains with the author and gives the Opsi journal the right as a priority to publish its articles with Creative Commons Attribution 4.0 International license. Which allows articles to be shared with acknowledgement of the author of the article and this journal as the place of publication.
- Authors can distribute their articles on a non-exclusive basis (e.g. in university repositories or books) with notification or acknowledgement of publication in Opsi journals.
- Authors are allowed to post their work online (e.g. on a personal website or in a university repository) before and after the submission process (see The Effect of Open Access)
This work is Licensed Under a Creative Commons Attribution 4.0 International license.
